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Creator: Lotus Green Data Center forge contributors

I Lotus Green Data Centers Handbook

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    I.1 Release Notes

    Status:  Under development.

    These  data center plans were originally worked out under Dekka Corp for EORIT. The specific design is being generalized for the benefit of those interested in building fully scalable, green data centers most anywhere on the planet.  Constructive contributions are welcome.

    There are two key parts to the scalable aspect of the DC:

    The floor plan (at drawings ) is inside a concrete, cylindrical vault with the floor buried about 3 to 6 meters below ground surface to maximize stability in constant temperature/humidity.

    The vault placement ( structure-mechanical ) uses a variation of the Kagome lattice to maximize scalability in growth requirements regardless of type of local conditions.

    The design places few constraints on localization requirements. This allows the design to be localized according to code, environmental, economic and other constraints.

    I.2 Introduction

    problem

    Data centers are historically designed according to industrial requirements from the 1950's main frame computers.

    Data center cabinet power consumption and heat density continues to rise steadily.[Brill] Conventional climate control processes, such as raised floor cooling, breakdown at about 40 watts/SF. Very few data centers have sufficient capacity to handle operating power loads and dissipate higher heat densities of newer technologies such as blade servers [Brill]. Hardware manufacturers are beginning to use water cooling and other unconventional means to convey heat out of the cabinets [Brill].

    The simplest solution to air cooling consists of increasing fan performance in enclosures and airflow in datacenter spaces. Yet this technique is not suitable where personnel frequent due to intolerable noise level of fans and increased airflow [Nicolai].

    "IDC believes that most enterprises will need to consider fitting out new datacentre facilities in the near future.."[Fleischer]

    A new paradigm of data center design is needed to:

    • solve the crisis found in antiquated designs,
    • anticipate and resolve emerging issues in data centers,
    • and maximize the long-term value and sustainability of data centers.

    -----

    Brill, Kenneth G. "2005-2010 Heat Density Trends in Data Processing, Computer Systems, and TElecommunications Equipment." Uptime Institute. 2006.

    Fleischer, Daniel and Eibisch, James. "Creating Cost and Energy Efficiency Through Outsourcing Hosting Solutions" IDC. Aug 2007.

    Nicolai, Michael. "IT Climate Control" Rittal 2005.

     

    I.3 GNU Free Documentation License v 1.2

    from:  http://www.gnu.org/licenses/fdl.txt

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    I.4 The TAPR Open Hardware License v 1.0

    from: http://www.tapr.org/TAPR_Open_Hardware_License_v1.0.txt

    The TAPR Open Hardware License
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    PREAMBLE
    
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    I.5 Contributors

    Liselotte Scheu, Benjamin B Brink, Torben Brosten, Eric Scheu, Marc Fournier

    Please let us know if you or someone belongs on this page but is not.


    I.6 Glossary

    • Availability - service availability ( MTBF / ( MTBF + MTTR )
    • AHU - Air Handler unit
    • BEU - Blade machines in Enclosure Unit ( 7 x CPU )
    • BGP - border gateway protocol http://en.wikipedia.org/wiki/Border_Gateway_Protocol
    • BPM - Business Process Management (a streamlined, holistic, continual-improvement style  ERP endevour, see: http://en.wikipedia.org/wiki/Business_process_management )
    • Cabinet - a Rack with side, top and bottom panels that create an enclosed space
    • CAR - Central Apparatus Room (or Central Machine Room) commonly found at broadcast facilities (see http://en.wikipedia.org/wiki/Central_apparatus_room )
    • Chassis - an enclosure for conveniently mounting computer equipment in a Rack
    • Context Analysis - http://en.wikipedia.org/wiki/Context_analysis
    • COP - Coefficient of Performance, amount of heat removed for each unit of energy
    • CPE - Compute Power Efficiency, ( IT Equipment Utilization / PUE ) a unitless percentage with target value of 1.0
    • CPU - central processing unit (aka motherboard)
    • CRAC - Computer Room Air-Conditioners
    • CRAH - Computer Room Air-Handlers
    • CSF Critical Success Factor - http://en.wikipedia.org/wiki/Critical_success_factor
    • CVP - Cost-Volume-Profit
    • DC - data center http://en.wikipedia.org/wiki/Data_center
    • DCiE - Data Center Infrastructure Efficiency ( IT equipment power x 100 / Total facility power ) a percentage, target is infinity.
    • DCP - Data Center Productivity (Useful Work Produced / Total Quantity of a Resource Consumed Producing this Work) a family of metrics DCxP.
    • DCeP - Data Center energy Productivity (Useful Work Produced / Total Data Center Energy Consumed Producing this Work ) see thegreengrid.org
    • DCUV - Data Center Utility Vault containing a server cluster and network node
    • Enclosure - a large Chassis for containing computing equipment, such as CPUs and for mounting in a Cabinet or Rack
    • EPU - Enclosed-rack (cabinet) Power Unit ( 1 EPU per BEU )
    • ERP - Enterprise Resource Planning (see http://en.wikipedia.org/wiki/Enterprise_resource_planning and BPM / Six Sigma )
    • Gap analysis - http://en.wikipedia.org/wiki/Gap_analysis
    • HA - High Availability
    • IDU - Incremental Deployment Unit ( 2 x RLU )
    • ISO 20000 - an ITSM standard (see http://en.wikipedia.org/wiki/ISO_20000 )
    • IT - Internet Technology
    • ITEU - IT Equipment Utilization, has no clear definition of utilization as a measure of useful work.
    • ITIL - Information Technology Infrastructure Library (see http://en.wikipedia.org/wiki/ITIL or alternately ITSM )
    • ITSM - IT Service Management (as subset of ERP, see http://en.wikipedia.org/wiki/IT_Service_Management )
    • KPI - Key Performance Indicator http://en.wikipedia.org/wiki/Key_performance_indicator
    • kWh - kilowatt hours
    • KVM - keyboard, video, and mouse
    • LAN - Local Area Network
    • NIC - Network Interface Card
    • NSU - Network Switching Unit
    • MSP - Managed Services Provider
    • MTBF - Mean Time Between Failures
    • MTTR - Mean Time To Replacement/repair
    • NOC - Network Operations Center
    • PD - Power Density (actual power used by computing equipment / the floor area occupied by the equipment)  Equipment space includes egress paths, AC equipment and PDU's, but not empty floor space.
    • PDC - Power Density Capacity (total electric power capacity available to computing equipment (Watts) / total "raised floor" area (SF) of DC's computer room.
    • PDU - Power Distribution Unit
    • PUE - Power Usage Effectiveness ( Total facility power / IT equipment power  OR  1/DCiE ), ratio target is 1.0
    • Rack - a standardized frame, usually 42RU (up to 45RU = 7ft) and 19inch wide, for mounting computer equipment, see http://en.wikipedia.org/wiki/19-inch_rack Telecommunications equipment sometimes uses Western Electric 23-inch standard width.  Seismic zone racks for Zone 4 are most secure. http://en.wikipedia.org/wiki/19-inch_rack#Four-_and_two-post_racks
    • RAS Reliability, Availability, Serviceability
    • RLU - Rack Location Unit (1 BEU + 1 EPU )
    • ROI - Return On Investment
    • RAID - Redundant Array of Independent Disks
    • RU - Rack Unit (often abbreviated U), a unit that describes Chassis or Enclosure height ( 1U = 1.75 inches)
    • SAN - Storage/system Area Network
    • SC - Server Cluster
    • Six Forces Model - http://en.wikipedia.org/wiki/Six_Forces_Model
    • Six Sigma - a specific BPM process, see http://en.wikipedia.org/wiki/Six_Sigma
    • SWOT - Strengths, Weaknesses, Opportunities, Threats more  at: http://en.wikipedia.org/wiki/Swot_analysis
    • Targeted Cooling - practice of removing heat at the source, such as attaching vent hoods to cabinets instead of using CRACs
    • TCO  - Total Cost of Ownership
    • CMDB - Change Management Data Base, see ITIL
    • UV - Utility Vault, see http://en.wikipedia.org/wiki/Utility_vault
    • VLAN - virtual local area network
    • WAN - wide area network

    I.6.1 Parapet

    A parapet in a rampart.  For the purposes of Lotus Green DC fortified data center facilities, a parapet is a single fortified tower (small castle) that is mostly or fully underground, and is integrated with a rampart.

    rampart: an earthen embankment that surrounds the parapet and functions as a defensive wall and insulator.

    references

    defensive wall http://en.wikipedia.org/wiki/Defensive_wall 

    parapet http://en.wikipedia.org/wiki/Parapet  

    rampart "A type of defensive wall consisting of a low earthen embankment topped by a parapet or palisade"  http://en.wikipedia.org/wiki/Rampart 

    I.6.2 Green definition

    Green represents environmental friendliness[1] and sustainability[2]. Any definition would have to encompass the principles and concepts[3].  Measuring sustainability[4] and green accounting[5] are key components to making green decisions ie. living green.


    1. http://en.wikipedia.org/wiki/Environmentally_friendly 
    2. http://en.wikipedia.org/wiki/Sustainability
    3. http://en.wikipedia.org/wiki/Sustainability#Principles_and_Concepts
    4. http://en.wikipedia.org/wiki/Sustainability_measurement
    5. http://www.eoearth.org/article/Green_accounting

     

    I.6.3 Pod name : Parapet

    What should each of the circular data center rooms be called? en:parapet

    Each Lotus Green data center building structure has characteristics of:

    • module
    • castle
    • bastion
    • a parapet in a rampart of a fortification
    • bulwark
    • vault - tends to be horizontal orientation
    • tower
    • crib
    • pit 
    • nacelle - covering of a (heat producing) aircraft engine, small boat (of a convoy of boats)
    • silo - risky in that "silo" conveys a simpler structure than this
    • stupa - as in Kalachakra stupa ( http://en.wikipedia.org/wiki/Kalachakra_stupa ) and particularly the Great Stupa of Nepal ( http://en.wikipedia.org/wiki/Boudhanath and perspective view at http://monlam.org/images/boudhastupa.jpg ). Any religious significance of the structure is not consistent with the structure's purpose.
    • pod - used by Sun/APC for portable container data centers
    • watchtower - not consistent with function of structure

    I.7 DC Numbering System

    Dimensions of Expertise 

    • Communication
    • Network
    • Structure/Mechanical
    • Electrical
    • Plumbing
    • HVAC/Mechanical
    • Zone (within or relating to property)
    • Glossary
    • Other

    Documentation

    • Requirements
      • power
      • cooling
      • network
      • site
      • structure (weight,space)
      • security
    • Drawings
    • Labels and signage
    • Procedures
    • Alarms and monitors
    • Throws and controls
    • Standards and compliance
    • Parts catalog
      • manufactured parts
      • assemblies
      • purchased parts

    DC model numbers

    ..should refer to "max number of cabinets", "level of reliability", and "peak power consumption per cabinet" since these are the most significant factors that limit everything else.

    • maximum number of cabinets  (multiples of 6)
      • 6,12,18,24,30,36..
    • redundancy (level of reliability).
      • 1N (t1)
      • 1N+1 (t2)
      • 2N (t3)
      • 2N+1
      • 2(N+1) (t4).
    • peak power consumption per cabinet (power density). 
      • 2kW
      • 5kW
      • 10kW

    II Requirements

    Build green* data center structures in smaller, moduler sizes (around 1000SF), to help manage growth through incremental replication, and so that each structure evolves from continual improvement processes

    dimensions of systems

    1. Communication
    2. Electrical (power)
    3. HVAC / Mechanical (cooling)
    4. Network
    5. Other (security etc)
    6. Structure / Mechanical (and weight / space)
    7. Zone (within or relating to property)

      * What is green? see Green

    II.3 HVAC / Mechanical (cooling)

    Passive cooling is priority over active cooling.

    One possibility to is wrap or cap the parapet with metal in a configuration similar to an electronics heatsink. http://en.wikipedia.org/wiki/Heat_sink

    II.6 Structure / Mechanical

    One data center function is as a fortress. Wikipedia presents a useful summary of the evolution of structural fortifications  ( http://en.wikipedia.org/wiki/Fortification ).

    The goals of super scalability and redundancy can be applied to the physical structure as well networking and software infrastructure.

    History proves that building structures in circular forms of only a few meters in radius maximizes stability, durability and provides best heat/cold characteristics of any shape.  Circular forms have the least amount of wall area per floor space, resulting in less build resource requirements and less heat loss/gain surfaces.

    The Kagome lattice ( http://en.wikipedia.org/wiki/Kagome_lattice ) appears to provide the perfect balance of redundancy in fortification, networking, power and climate control while minimizing paths of inputs and outputs. Images of current variations on this pattern are in http://lotusgreendatacenters.com/forge/files/.

    The structure consists primarily of 6 circular structures, each a data center en:parapet. In the image below, the parapets are represented by small circles  in a hexagonal pattern.  The flower-like pattern represents a raised soil "island". The central circle may be used for a separate power generating facility or control area, depending on location specific requirements.  The outer leaf-like star formations may represent cooling ponds or wells, soil embankment or hedge thicket etc. depending on location specific risks and resources also.

    Wikipedia has a useful summary on Star Forts ( http://en.wikipedia.org/wiki/Star_fort ), which resemble a single unit of a complete Lotus Green Data Center: 

    Threats to structures:

    • direct attack / Wikipedia provides a historical summary of siege tactics and trends http://en.wikipedia.org/wiki/Siege
    • weather (water/humidity/wind/lightning/ice/flood) / environment
    • earthquate / environment
    • fire / environment
    • industrial accident / environment
    • vibration / environment
    • "impossible" accidents / physical (potential, kinetic)  energy in/around  facility 
    • "impossible" accidents / chemical potential in/around facility
    • "impossible" accidents / electrical 
     

    III Drawings

    hexagonically arranged data center parapets with various roof configurations.

    See the files section of the forge for current information, such as:

    IV Labels and signage

    V Procedures

    This page will list procedures.

    V.1 Decision-making priorities

    in order of highest priority first

    • safety - low fire danger, low bad air danger, low shock hazard, structurally sound with "fail-safe" secondaries for technicians and for equipment in case of shelter failure
    • green - use nontoxics, sustainable practices and options even at a greater cost or lower efficiency etc.
    • climate-control - keep climate temperature and humidity within equipment operating range
    • resilient - greater than 10 year life expectancy, able to handle extreme environmental conditions, including earthquake, flooding, weather / lightning, extended seasonal heat, extended seasonal cold, high water-table
    • low energy input - minimize operating power input requirements
    • economical - low maintenance, secure, long-life cycle, recyclable (able to be converted for other uses)
    • scalable - must be repeatable within a defined surface area
    • versatile - able to be deployed in a variety of locations with minimum (or predictable) variation

    VI Alarms and monitors

    VII Throws and controls

    VIII Parts catalog

    X Appendix